Product novelty 05. September 2024
LaserFusion - Revolutionizing multi-material hybrid component manufacturing
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LaserFusion-Technologie – dauerhafte Verbindung zwischen Polymer und Metall
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Direktes Anspritzen der TPV-Dichtung an die Stahlkomponent – ohne Kleber oder andere Aktivatoren
Building on the foundation of TechnoFusion, Iskra ISD introduces LaserFusion, our cutting-edge technology for joining metals and polymers through micro-mechanical locking of polymers on laser microstructured metals. Launched in 2019 as part of an ambitious R&D project which later in 2022 expanded its scope with a publicly awarded tender, LaserFusion represents a significant leap forward in multi-material hybrid component manufacturing.
LaserFusion harnesses the precision and efficiency of laser technology to create lightweight, robust, and complex multi-material hybrid products. This innovative approach addresses key industry challenges by providing:
1. COST-EFFECTIVENESS
2. CARBON FOOTPRINT REDUCTION
3. VERSATILITY
4. LEAKAGE TIGHTNESS
5. CUSTOMIZABLE SOLUTIONS FOR SPECIFIC NEEDS
LASERFUSION'S ADAPTABILITY IN METAL-POLYMER PAIRING
LaserFusion technology offers exceptional versatility in bonding metal-polymer combinations, creating multi-material hybrid components that meet the rigorous demands of not only the automotive sector, but others too. By carefully selecting metal-polymer pairs, manufacturers can optimize components for specific properties such as strength, conductivity, weight, and resistance to environmental factors.
PA / PBT / PPS / TPE / Epoxy - bonding with metals as Aluminium / Copper / Steel
POLYMER - METAL use cases:
- Structuring of copper pins to improve leakage tightness with the polymer matrix (eg. PBT, PPS or epoxy)
- Structuring of steel or aluminium parts for direct moulding of sealings from rubber or TPE
LaserFusion harnesses the precision and efficiency of laser technology to create lightweight, robust, and complex multi-material hybrid products. This innovative approach addresses key industry challenges by providing:
1. COST-EFFECTIVENESS
2. CARBON FOOTPRINT REDUCTION
3. VERSATILITY
4. LEAKAGE TIGHTNESS
5. CUSTOMIZABLE SOLUTIONS FOR SPECIFIC NEEDS
LASERFUSION'S ADAPTABILITY IN METAL-POLYMER PAIRING
LaserFusion technology offers exceptional versatility in bonding metal-polymer combinations, creating multi-material hybrid components that meet the rigorous demands of not only the automotive sector, but others too. By carefully selecting metal-polymer pairs, manufacturers can optimize components for specific properties such as strength, conductivity, weight, and resistance to environmental factors.
PA / PBT / PPS / TPE / Epoxy - bonding with metals as Aluminium / Copper / Steel
POLYMER - METAL use cases:
- Structuring of copper pins to improve leakage tightness with the polymer matrix (eg. PBT, PPS or epoxy)
- Structuring of steel or aluminium parts for direct moulding of sealings from rubber or TPE